When RTD Cables Fail, Temperature Is Usually the Culprit

High-temperature environments don’t give second chances.
In steel plants, furnaces, kilns, power stations, and petrochemical units, RTD cable failure often starts not with the sensor—but with insulation breakdown.

That’s where High Temperature Silica Yarns for RTD Cables step in.

DOMADIA™ supplies high-purity silica yarns engineered to withstand continuous temperatures up to 1000°C, protecting RTD cables where conventional fiberglass or ceramic insulation simply can’t survive.

What Are High Temperature Silica Yarns?

High Temperature Silica Yarns are textile-grade insulation yarns made from high-purity amorphous silica (SiO₂), designed specifically for extreme thermal environments.

When used as braiding, wrapping, or reinforcement for RTD cables, these yarns provide:

  • Thermal stability at 1000°C
  • Electrical insulation integrity
  • Resistance to thermal shock
  • Long service life in harsh industrial zones

DOMADIA™ silica yarns are widely used in critical temperature measurement systems where failure means downtime, scrap, or safety risk.

Chemical Composition of Silica Yarns

DOMADIA™ High Temperature Silica Yarns are manufactured with tightly controlled chemistry to ensure consistent performance.

ComponentTypical Content
Silicon Dioxide (SiO₂)≥ 94–96%
Alumina (Al₂O₃)Trace
Calcium & Magnesium OxidesTrace
Iron Oxide (Fe₂O₃)< 0.1%

High SiO₂ content is the key reason these yarns maintain structural integrity and insulation properties at 1000°C.

Key Properties That Make Silica Yarns Ideal for RTD Cables

1. Extreme Temperature Resistance

DOMADIA™ silica yarns operate continuously at 1000°C without melting, shrinking, or losing insulation performance.

2. Electrical Insulation Stability

Even at elevated temperatures, silica yarns maintain high dielectric strength, protecting RTD signal accuracy.

3. Low Thermal Conductivity

Heat transfer to the RTD conductor is minimized, reducing measurement drift and sensor damage.

4. Excellent Thermal Shock Resistance

Rapid heating and cooling cycles do not crack or degrade the yarn structure.

5. Non-Combustible & Inorganic

Silica yarns do not burn, emit toxic fumes, or degrade in oxidizing atmospheres.

Technical Specifications – High Temperature Silica Yarns

ParameterSpecification
Maximum Continuous Temperature1000°C
Short-Term ExposureUp to 1100°C
Silica Content≥ 94%
Yarn DiameterAs per requirement
Tensile StrengthHigh for textile insulation
Electrical ResistanceExcellent
CombustibilityNon-combustible

DOMADIA™ supplies customized yarn constructions based on RTD cable design and operating environment.

Applications of High Temperature Silica Yarns for RTD Cables

High Temperature Silica Yarns
High Temperature Silica Yarns for RTD Cables (1000°C) | DOMADIA™ 3
1. Industrial Furnaces & Kilns

Protect RTD cables from radiant heat, flame exposure, and thermal cycling.

2. Steel & Metal Processing Plants

Maintain accurate temperature measurement in reheating furnaces, ladles, and heat treatment lines.

3. Power Plants & Boilers

Ensure RTD reliability in superheaters, economizers, and exhaust zones.

4. Petrochemical & Refinery Units

Resist heat, oxidation, and chemical exposure in reactors and cracking units.

5. Glass & Ceramic Manufacturing

Stable insulation for RTDs operating near molten materials.

Available Shapes & Supply Forms

DOMADIA™ High Temperature Silica Yarns are available as:

  • Continuous yarns
  • Braided sleeves
  • Twisted yarn bundles
  • Wrapped insulation layers
  • Custom braiding for RTD cable assemblies

Industry Standards & Quality Compliance

DOMADIA™ silica yarns align with commonly referenced standards for high-temperature insulation materials, including:

  • ASTM thermal textile guidelines
  • IEC insulation performance requirements
  • Industrial furnace & sensor insulation norms

Each batch is selected to meet repeatability, consistency, and lifecycle reliability expectations.

Why Choose DOMADIA™ for High Temperature Silica Yarns?

  • Proven performance up to 1000°C
  • Reliable supply for critical RTD applications
  • Industrial-grade consistency
  • Support for custom insulation designs
  • Trusted by high-temperature process industries

High Temperature Silica Yarns are not just insulation—they are insurance against failure.

Conclusion

High Temperature Silica Yarns for RTD Cables play a decisive role in ensuring measurement accuracy, safety, and uptime in extreme heat environments.
By choosing DOMADIA™, industries gain insulation solutions that withstand 1000°C without compromise, reducing downtime, sensor failure, and maintenance costs over the long term.

Avoid RTD failures caused by insulation breakdown.

Choose DOMADIA™ High Temperature Silica Yarns engineered to withstand 1000°C and deliver long-term insulation reliability.

Choose DOMADIA™ High Temperature Silica Yarns Contact Us built for reliable performance up to 1000°C.

Talk to: Er.Pankaj Domadia | Kairav Domadia | Aadil Domadia | Pragati Sanap | Pooja N N 

#HighTemperatureSilicaYarns #RTDCableInsulation #HighTemperatureInsulation #SilicaYarn #ThermalProtection #IndustrialSensors #FurnaceInstrumentation #ProcessAutomation #ExtremeHeat #DOMADIA

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We’ve supplied to Mumbai, Pune, Indore, Jaipur, and Surat—serving industries across Maharashtra, Madhya Pradesh, Rajasthan, Gujarat, and Goa, with exports to Germany, USA, Japan, South Korea, and Italy.