Introduction

Picture this: A jet engine roaring through Himalayan altitudes, temperatures soaring, and the turbine blade—made of DOMADIA™ CMSX‑4 powder—holding its shape without fail. That’s the everyday reliability our superalloy delivers.

But what if you’ve been thinking, “High‑temp alloys are all the same?” Let’s shift that perspective: not all superalloys are created equal. The solution? CMSX‑4 powder—crafted to endure, to sustain performance under extreme heat, stress, and time.

What is DOMADIA™ CMSX-4 Powder?

DOMADIA™ CMSX-4 is a nickel-based, single-crystal superalloy powder engineered for extreme mechanical stress and heat. The single-crystal structure means it contains no grain boundaries—one of the main weak points in metals exposed to prolonged high temperatures. This design significantly improves creep resistance, fatigue life, and oxidation resistance.

Chemical Composition

ElementContent (%)Primary Function
Nickel (Ni)BalanceProvides overall strength and high-temperature resistance
Chromium (Cr)6–8%Improves oxidation and corrosion resistance
Cobalt (Co)9–10%Enhances strength at elevated temperatures
Tungsten (W)5–6%Increases creep resistance
Molybdenum (Mo)0.5–1%Improves solid-solution strengthening
Aluminum (Al)5–6%Forms a protective oxide layer for surface stability
Tantalum (Ta)~6%Enhances high-temperature strength
Rhenium (Re)~3%Increases creep rupture life and durability

Key Properties

PropertyPerformance
StructureSingle crystal, no grain boundaries
Operating TemperatureUp to ~1,200 °C
Creep StrengthExceptional at prolonged high loads
Tensile Strength~1,100 MPa at 1,000 °C
Yield Strength~900 MPa at 1,000 °C
Oxidation ResistanceExcellent up to ~1,150 °C
Corrosion ResistanceHigh in aggressive environments

These properties make DOMADIA™ CMSX-4 powder ideal for situations where failure is not an option.

Applications

DOMADIA™ CMSX-4 is the go-to alloy for industries where extreme conditions are part of daily operations:

  • Aerospace: Turbine blades, vanes, and combustor components in jet engines
  • Power Generation: Industrial gas turbine parts for reliable electricity production
  • Defense: High-performance propulsion systems
  • Additive Manufacturing: 3D printing high-temperature components for rapid prototyping and production
  • Oil & Gas: Turbomachinery and critical rotating equipment exposed to harsh environments

Standards & Technical Specifications

  • Particle Size Range: 15–75 µm (optimized for AM and precision casting)
  • Manufacturing Process: Gas atomized for spherical particle morphology
  • Standards Compliance: Meets demanding aerospace and turbine material specifications
  • Forms Available: Fine powder for AM, larger particle sizes for traditional casting

Shapes & Delivery Forms

DOMADIA™ CMSX-4 powder is available in:

  • Gas-atomized spherical powder for additive manufacturing
  • Custom particle size distributions for specialized casting

Blended powders for hybrid manufacturing methods

Why CMSX-4 is Worth the Investment

While high-performance alloys may seem costly upfront, DOMADIA™ CMSX-4 offers unmatched value over its lifespan:

  • Extended Life Cycle: Fewer replacements mean lower total ownership cost
  • Reduced Downtime: Minimizes maintenance-related shutdowns
  • Environmental Benefits: Less frequent recycling reduces energy use and environmental impact

In industries where every hour of downtime can cost millions, this durability pays for itself many times over.

Conclusion

DOMADIA™ CMSX-4 powder isn’t just another high-temperature alloy—it’s a solution engineered for longevity, reliability, and maximum performance in the world’s toughest conditions. Whether you’re manufacturing turbine blades, aerospace components, or advanced 3D printed parts, this superalloy ensures your equipment stands the test of heat, stress, and time.

Contact our experts today!

Talk to: Er.Pankaj Domadia | Kairav Domadia | Aadil Domadia | Pragati Sanap | Pooja N N

#CMSX4 #Superalloy #HighTemperatureMaterials #NickelAlloy #AerospaceMaterials #TurbineBlades #MaterialsEngineering #HeatResistantAlloys #AdditiveManufacturing #EngineeringInnovation #MetalPowder