Nickel Conductor Cables

DOMADIA™ Nickel Conductor Cables / Nickel Wire Braided Cables

DOMADIA™ Nickel Conductor Cables / Nickel Wire Braided Cables are engineered for extreme environments where conventional copper conductors fall short. With exceptional resistance to oxidation, high temperatures, and corrosive atmospheres, our nickel-based solutions are the trusted choice in aerospace, power generation, chemical, and high-vacuum applications.

Why Choose DOMADIA™ Nickel Conductor Cables?

Nickel is prized for its superior thermal and chemical stability. DOMADIA™ uses high-purity nickel and nickel alloys to produce cables that maintain electrical performance in the harshest of conditions.

✅ High Temperature Resistance
Operates reliably in environments exceeding 600°C to 1000°C.

✅ Corrosion & Oxidation Resistant
Unaffected by acids, bases, and moisture – ideal for chemical plants and marine zones.

✅ Mechanical Integrity at High Heat
Maintains flexibility and tensile strength at elevated temperatures.

✅ Excellent Electrical Conductivity
Stable and predictable resistance across wide thermal ranges.

✅ Long Service Life
Designed for critical, long-term operations in high-risk settings.

Technical Specifications

Types of DOMADIA™ Nickel Conductor Cables

DOMADIA™ offers a comprehensive portfolio of Nickel Conductor Cables, tailored for environments demanding heat resistance, corrosion protection, and mechanical durability. Here’s a precise breakdown of the key types:

1. DOMADIA™ Pure Nickel Conductor Cables

• Material: ≥99.6% Nickel (Nickel 200 / 201)
• Key Features:
  • Outstanding resistance to oxidation and corrosion
  • Ideal for high-temperature applications (up to 760°C)
• Applications: Battery terminals, vacuum systems, high-temperature furnaces

2. DOMADIA™ Nickel-Plated Copper Conductor Cables

• Material: Copper core with nickel electroplated surface
• Key Features:
  • Enhanced thermal and corrosion resistance
  • Cost-effective alternative to pure nickel
  • Maintains copper’s flexibility and conductivity
• Applications: Aerospace, automotive, marine, and industrial wiring

3. DOMADIA™ Nickel Alloy Conductor Cables

• Material: Alloys such as:
  • Nickel-Chromium (NiCr): For resistance heating
  • Nickel-Copper (NiCu): For corrosion-prone environments
  • Nickel-Iron (NiFe): For controlled resistivity
• Key Features:
  • Customized electrical resistance
  • Stable performance under cyclic thermal loads
• Applications: Thermocouples, heating coils, sensors, and instrumentation

4. DOMADIA™ Nickel-Based Thermocouple Cables

• Material: Matched alloys like:
  • Type K (Nickel-Chromium / Nickel-Aluminum)
  • Type N (Nicrosil / Nisil)
  • Type E, J, T etc. based on nickel blend
• Key Features:
  • Accurate temperature sensing up to 1200°C
  • Low thermal EMF drift
• Applications: Industrial ovens, gas turbines, lab instrumentation

5. DOMADIA™ Class 2 Nickel Conductor Cables (Rigid Form)

• Structure: Stranded conductors per IEC 60228 – Class 2
• Key Features:
  • Moderate flexibility
  • Suitable for fixed installations
• Applications: Panel wiring, control cabinets, low-movement zones

6. DOMADIA™ Class 5 Nickel Conductor Cables (Flexible Form)

• Structure: Fine-stranded conductors per IEC 60228 – Class 5
• Key Features:
  • High flexibility and fatigue resistance
  • Suitable for mobile or vibrating environments
• Applications: Robotics, dynamic control systems, drag chains

7. DOMADIA™ High-Temperature Insulated Nickel Cables

• Insulation Materials: Mica, PTFE, Fiberglass, Ceramic Fiber
• Key Features:
  • Heat resistance up to 1000°C
  • Fire-retardant and low-smoke characteristics
• Applications: Metallurgical plants, glass factories, refineries

8. DOMADIA™ Braided & Shielded Nickel Cables

• Structure: Nickel conductor + braided metal or fiber shield
• Key Features:
  • EMI protection
  • Mechanical abrasion resistance
• Applications: Aerospace harnesses, defense electronics, telecom

Applications of DOMADIA™ Nickel Conductor Cables

DOMADIA™ Nickel Conductor Cables are the go-to solution for industries requiring high performance under extreme thermal, mechanical, and chemical conditions. Below is a breakdown of key application areas:

🔥 High-Temperature Industrial Environments

DOMADIA™ Pure Nickel and Nickel Alloy cables are extensively used in glass plants, metal foundries, kilns, and ceramic manufacturing units. These environments require conductors that can withstand extreme heat — often exceeding 600°C to 1000°C — without losing conductivity or mechanical strength. Our cables power heating coils, control systems, and high-temperature sensors, ensuring safety and reliability in harsh thermal conditions.

⚗️ Chemical & Petrochemical Plants

In corrosive environments like refineries, chemical reactors, and fertilizer plants, DOMADIA™ Nickel and Nickel-Plated Copper cables provide exceptional resistance to acids, alkalis, and solvents. These cables are used for connecting instrumentation panels, process control systems, and submerged pumps, where conventional copper conductors would corrode rapidly. They are ideal for hazardous zones, thanks to their fire-resistant and oxidation-proof properties.

🚀 Aerospace & Defense Systems

In aerospace and military applications, every component must be lightweight, heat-resistant, and resilient to vibration. DOMADIA™ Nickel Conductor Cables meet these demands and are used in aircraft engine compartments, avionics systems, missile guidance units, and satellite communication arrays. Shielded nickel cables also offer protection against electromagnetic interference (EMI), critical in defense-grade electronics.

⚡ Power Generation (Thermal & Nuclear)

DOMADIA™ cables are deployed in thermal, hydroelectric, and nuclear power plants for use in turbine control systems, thermal feedback loops, and backup safety equipment. Their radiation tolerance, thermal stability, and resistance to aging make them indispensable for long-term reliability in energy infrastructure.

🧪 Laboratory & Medical Equipment

Nickel-based cables from DOMADIA™ are perfect for high-temperature and sterilization applications in laboratories and medical devices. They’re widely used in autoclaves, incubators, temperature-controlled analyzers, and devices requiring zero contamination and reliable electrical performance under heat and pressure.

🌡️ Thermocouple & Sensor Wiring

Our range includes nickel-based thermocouple extension cables such as Type K, N, and J, used in temperature monitoring systems, ovens, gas turbines, and environmental chambers. DOMADIA™ ensures precision-grade alloy combinations for stable EMF output, ensuring reliable data transmission in critical thermal measurements.

🤖 Flexible & Dynamic Installations

For robots, CNC machines, movable automation systems, and drag chains, DOMADIA™ Class 5 flexible nickel-plated copper cables offer excellent mechanical resilience. These cables are finely stranded to provide long-term flexibility, fatigue resistance, and signal stability even in continuously moving or vibrating applications.

🧱 Fixed Electrical Installations

DOMADIA™ also offers Class 2 rigid conductors suitable for panel boards, industrial control cabinets, and fixed cable trays. These cables are built for static, low-vibration environments where durability and corrosion resistance are key.